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Sunday, 20 May 2012
Displaying items by tag: Inspection
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What is ScanINSPECT

Published in Brochure
WHAT IS ScanINSPECT?
ScanINSPECT is a fully integrated, stand-alone process control, measurement and inspection workstation for use in many applications in multiple industries.

ScanINSPECT uses a PC Windows based software package integrated with a high-resolution, calibrated, A3 size flatbed scanner. This combination allows for inspection of parts at virtually any stage of production. Parts can be inspected versus Gerber data, CAD data or Golden parts.

PROCESS SETUP & CONTROL
ScanINSPECT can be used at many stages of production such as:
  • New product introduction as a process setup tool to ensure all variables come together smoothly as a "virtual" product avoiding costly problems before full production starts with "real" products.
  • Incoming inspection to ensure parts coming from suppliers meet the required quality specifications.
  • An SPC sampling tool for high volume production to ensure the process stays in control.
  • Inspect all parts in low volume production to ensure high quality and minimize costly rework and warranty returns.

MULTIPLE INDUSTRY TOOL
ScanINSPECT can be used in a variety of industries such as:
  • Electronics
    • PCB Fabrication
    • PCB Assembly
    • Hybrid Microcircuits
    • Semiconductor
    • Stencil/Emulsion Screen Fabrication
  • Photochemical Machining (PCM)
  • Photovoltaics (Solar)
  • Fuel Cells
  • Textile
  • Medical
  • Automotive
  • Aerospace
  • Military
  • Optical
  • Life Sciences

SYSTEM FEATURES
    WORKSTATION DESK SYSTEM
  • Contact System
  • Scanner Faces Up
  • Part Faces Down
  • Dry or Wet Parts with Standoffs
  • Large Part Capability with Multiple Scans
    SCANNING
  • B&W or Color Imaging
  • Top and/or Bottom Lighting
  • NIST Glass Plate Calibration
  • Automatic Raster to Gerber Alignment
    MEASUREMENT AND INSPECTION FUNCTIONS
  • Verify feature sizes to 0.0005" and feature absence/presence as small as 0.002" (0.050mm)
  • User Defined or Automatic Inspection Accuracy Level Setting
  • Check Feature Size, Shape and Position
  • Check Gerber Image against Scanned Image
  • Compare Gerber Image against Gerber Image
  • Check Scanned Image against Scanned Image
  • Point to Point Measurement Functions
  • Perform Area Inspection Function of Scanned Features
    OUTPUT
  • Pass/Fail Inspection Report
  • Rework File Generation
  • HP-GL, DXF, PCX and TIFF Files
  • SPC Log file
MULTI-PURPOSE INSPECTION SYSTEM
ScanINSPECT is capable of performing many different types of inspection in a manufacturing facility. The system is ideal for 2D inspection of flat parts, but 2D inspection of 3D parts can be done under certain circumstances.

The combination of fast, easy programming and short inspection times allow for inspection of 100% of features on a part.

Flexible front and/or back lighting along with color or B&W imaging allow for the inspection of many types of parts. Parts with holes or cutouts can be easily inspected with backlighting and B&W imaging. Any feature that has a slight color difference relative to it's background can be inspected using color imaging and powerful color separation algorithms.

A few of the potential inspection applications are:
  • Hole, slot and/or cut-out size, location, shape and orientation in a wide range of materials
  • Artwork/Phototool - pin holes, mouse bites, feature size and shape on mylar, diazo, glass, chrome, etc.
  • Printed Materials - missing, excess or incorrectly located screened or printed materials
  • Dispensed Materials - missing, excess or incorrectly located materials
  • Cleaned or Used Tooling or Parts - contamination, damage, wear, rework, etc.
  • Inbound Q/A
  • First piece
  • Finished piece

SIMPLE OPERATION
The ScanINSPECT system can be quickly learned and is simple to operate. Operators can step between defects and zoom in and out to verify errors. Inspection reports can be easily generated.

TECHNICAL SPECIFICATIONS*
    SCANNER
  • High-Resolution Color Flatbed Scanner, Size A3:(400/1000/2000/3200*/4000* dpi)
  • Calibrated Accuracy: ± 0.0015” (± 0.0381mm)
  • A3-Scanning Bed Area: 11.7" x 16.5" (297mm x 419mm)
  • Maximum Work Area: 32.0" x 32.0" (813mm x 813mm)

    • *Reduced Scanning area for 3200 & 4000 dpi.

    COMPUTER*
  • Pentium (3GHz) Personal Computer
  • 120 GB HD, 2 GB RAM
  • CD-ROM (CD-RW for archive purposes)
  • Monitor
  • Printer
  • Win XP Service Pack 2
  • 2 available USB ports

    • *Recommended customer supplied minimum PC requirements.

    ADDITIONAL SYSTEM COMPONENTS
  • Precision NIST Certified Glass Calibration Grid
  • ConvertPLUS CAM Software
  • Software Protection Key
  • Custom Transmissive Lighting Package
  • Custom Workstation Desk
  • Scanning Accessory Package

    • The following are trademarks of the indicated companies: Gerber, The Gerber Scientific Instrument Company; HP-GL, HP, Hewlett-Packard; Windows XP, Microsoft®. ScanINSPECT™ is a trademark of ScanCAD International, Inc.
*All specifications and designs subject to change without notice*

Printable PDF file of this data sheet
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What is ScanINSPECT VPI

Published in Brochure
WHAT IS ScanINSPECT VPI?
ScanINSPECT VPI is a fully integrated, stand-alone process control, measurement and inspection and programming workstation for use in process setup and new product introduction in the PCB or Hybrid Microcircuit assembly industries.

ScanINSPECT VPI uses a PC Windows based software package integrated with a high-resolution, calibrated, A3 size flatbed scanner. This combination allows inspection of artwork, PCB’s, ceramic substrates, components, stencils and screens at virtually any stage of production. Parts can be inspected versus either Gerber data, CAD data or Golden parts. All variables come together as a virtual part to avoid costly problems before full production starts.

PCB ASSEMBLY APPLICATIONS
ScanINSPECT VPI is capable of performing many different functions in a PCB Assembly facility such as:
  • Design – Check Holes, Slots, Real Estate.
  • Components – Compare parts from Multi-vendors including shape, color, size.
  • Bare Boards – FR4, Ceramic or Flex parts. Compare from multi-vendors. Compare to Gerber or to Stencil.
  • Stencil and Screen – Detect stretch, wear, missing, blocked or damages apertures. Use for incoming or post cleaning inspection.
  • Wet Boards – Scan with standoffs. Compare paste or adhesive to Gerber, stencil or Golden part.
  • First Article Inspection – Compare first piece to CAD data.
  • Loaded Boards – Compare component locations, rotation, package type, etc to CAD data. First Piece Inspection!

SYSTEM FEATURES
    WORKSTATION DESK SYSTEM
  • Contact System
  • Scanner Faces Up
  • Part Faces Down
  • Dry or Wet Parts with Standoffs
  • Large Part Capability with Multiple Scans
    SCANNING
  • B&W or Color Imaging
  • Top or Bottom Lighting
  • Glass Plate Calibration
  • Automatic Raster to Gerber Alignment
    MEASUREMENT AND INSPECTION FUNCTIONS
  • Verify feature sizes to 0.0005” and feature absence/presence as small as 0.002” (0.050mm)
  • User Defined or Automatic Inspection Accuracy Level Setting
  • Check Feature Size, Shape and Position
  • Check Gerber Image against Scanned Image
  • Compare Gerber Image against Gerber Image
  • Check Scanned Image against Scanned Image
  • Overlay ASCII Centroid Data over Scanned Image
  • Point to Point Measurement Functions
  • Perform Area Inspection Function of Scanned Features Such as Apertures, PADS, Wet Material, etc.
    PROGRAMMING FUNCTIONS
  • ASCII CAD, Gerber and BOM Inputs
  • Scanned Images of PBS’s, Film, Drawings, Stencils, Components, etc.
  • Create Assembly Programs From Gerber or Scanned Images When No CAD or Gerber Available
  • Create Component Vision Files from Scanned Images of Components
    OUTPUTS
  • Pass/Fail Inspection Report
  • Rework File Generation
  • Over 70 Different Machine Output Formats
  • Many CAM Package Outputs Supported
  • Direct Component Vision File Generation for Fuji SMD3 and Siemens SIPLACE Pro
  • Generic Component Vision File for Other Placement Machine Suppliers
  • Gerber Files (274D & 274X)
  • Stencil Files & Screen Files
  • HP-GL, DXF, PCX and TIFF Files
  • Process Management
  • Process Monitoring
  • Data Collection
  • Reporting
HYBRID MICROCIRCUIT APPLICATIONS
In the Hybrid Microcircuit Industry the same system can be used to check:
  • Design – Check Holes, Slots, Real Estate
  • Artwork – Compare mylar, diazo, glass, chrome, etc to Gerber, Golden parts or screens
  • Wet Substrates – Scan with standoffs and compare printed material to Gerber or Golden parts
  • Loaded Substrates – Compare component locations, rotation, package type, etc to CAD data. First Article Inspection!
  • Stencils/Screens – Detect stretch, wear, missing, blocked or damages apertures. Use for incoming inspection or in production after cleaning
All variables come together in a virtual system before production!


PROGRAMMING SYSTEM
In addition to creating a virtual part to avoid costly production problems, the ScanINSPECT VPI system can also be used for programming.
  • Create through hole or SMT assembly programs from either Gerber data, ASCII centroid data or scanned images of PCB’s, film, stencils, etc.
  • Create component vision files for SMT placement equipment from scanned images of components. Offline and no more calipers!!

SIMPLE OPERATION
The ScanINSPECT VPI system can be quickly learned and is simple to operate.
Most inspection operations only take a few steps and can be completed very quickly. Operators can step between defects and zoom in and out to verify errors. Inspection reports can be easily generated.

TECHNICAL SPECIFICATIONS*
    SCANNER
  • High-Resolution Color Flatbed Scanner, Size A3:(400/1000/2000/3200*/4800* dpi)
  • Calibrated Accuracy: ± 0.0015” (± 0.0381mm)
  • A3-Scanning Bed Area: 11.7" x 16.5" (297mm x 419mm)
  • Maximum Work Area: 32.0" x 32.0" (813mm x 813mm)

    • *Reduced Scanning area for 3200 & 4800 dpi.

    COMPUTER*
  • Pentium (3GHz) Personal Computer
  • 80 GB HD, 2 GB RAM
  • CD-ROM (CD-RW for archive purposes)
  • Monitor
  • Printer
  • Win XP Service Pack 2
  • 2 available USB ports

    • *Recommended customer supplied minimum PC requirements.

    ADDITIONAL SYSTEM COMPONENTS
  • Precision Glass NIST Calibration Grid
  • ConvertPLUS CAM Software
  • Work Instruction Software (WIS)
  • Custom Transmissive Lighting Package
  • Custom Workstation Desk
  • Scanning Accessory Package


    • The following are trademarks of the indicated companies: Gerber, The Gerber Scientific Instrument Company; HP-GL, HP, Hewlett-Packard; Windows XP, Microsoft®. ScanCAD™ ScanINSPECT VPI™ and WIS™ are trademarks of ScanCAD International, Inc.
*All specifications and designs subject to change without notice*

Printable PDF file of this data sheet

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